Schaeffler Integrates GPS Tracking into Smart Box System for Enhanced Wind Turbine Bearing Logistics Transparency
Key Insights
Schaeffler is enhancing its smart box system for large wind turbine bearings by integrating GPS-based positioning technology for improved digital traceability.
The new function, trialed in a proof-of-concept, aims to provide real-time tracking of product locations and environmental conditions, increasing supply chain transparency.
The modular, reusable smart boxes replace single-use packaging, offering sustainable and efficient transport solutions for critical wind energy components.
Around 300 GPS trackers are currently in use, focusing on wind turbine main bearing shipments to optimize logistics and reduce operational downtimes.
Schaeffler is significantly advancing digital traceability in the logistics of large-size bearings by integrating GPS-based positioning technology into its established smart box system. This enhancement, currently undergoing a proof-of-concept trial focused on main bearing applications within the wind power sector, aims to deliver more precise product tracking and elevate transparency across the entire supply chain, a critical need for the rapidly expanding global wind energy market.
Introduced in 2021, Schaeffler's smart box system comprises modular, reusable transport containers specifically engineered for shipping rolling bearings with substantial outer diameters. These innovative containers are designed to replace conventional single-use packaging, offering a more sustainable and efficient alternative. Built to Euro pallet dimensions, their stackable design streamlines storage, packaging, and reverse logistics, contributing to a more optimized supply chain.
The latest addition of GPS trackers enables real-time monitoring of box locations, providing crucial data on turnaround times, downtimes, and return logistics. This granular insight facilitates more efficient delivery and retrieval processes. Beyond mere location tracking, the integrated devices also measure vital environmental parameters such as temperature, humidity, and acceleration. This comprehensive data offers invaluable insights into the conditions and handling experienced by the bearings throughout their transport journey, ensuring product integrity.
Currently, approximately 300 GPS trackers are deployed, primarily focusing on shipments of main bearings for wind turbines. The asset tracking technology is provided by German firm SmartMakers, with data continuously fed into an IoT platform. This ongoing data collection over the past two years allows for continuous optimization of the system, refining logistics processes and enhancing overall operational efficiency for critical wind energy components. This move underscores the industry's drive towards greater digitalization and sustainability in its logistical frameworks.